MPC PLANS EFFECTIVE,
FLEXIBLE & SUBSTAINABLE.

Our core competence: Planning of greenfield factories and restructuring of brownfield factories following the principles of ideal material flow and optimized process design.

Driven by the idea „form follows function“ MPC develops and manages the complete factory planning from the early target definition until start of production.

Our expertise at your disposal: together we are planning your project from rough concept over detailed design to realization – economically useful and technically feasible . 

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Mpc DESIGNS YOUR FACTORY AS AN ECONOMICAL VALUE CHAIN.

Ideal factory and process flows following lean principles as basis for your factory development – MPC develops your customizable factory structure plan.

Our Services & Your Benefit

OUR SERVICES

  • Site Analysis and Selection
  • Process Design
  • Intralogistic Planning
  • Layout of Functional Areas
  • Engineering for Technical Installations (e.g. Services and Media)
  • Technical Design for Production Ressources (e.g. Machines and Equipment)
  • Organisation
  • Selection and Qualification of Staff
  • Investment and Budget Planning

YOUR BENEFIT

  • Planning and Investment Security
  • High Practical Relevance: We know the daily business and challenges of our customers
  • Adaptable Factory Structure
  • Optimal Surface Utilization
  • Implementation and Restructuring during Factory Operation
  • Integrated Technical Planning from a Single Source

MPC DESIGNS YOUR LEAN PRODUCTION

A comprehensive process analysis is the first step to achieve an optimal Cost/ Benefit Ratio along entire production process. In dialogue with you we handle and solve topics like

  • Lean Production Process
  • High Availability of Production Lines
  • Ergonomic Working Places
  • Economic Value Stream
  • Intelligent Machine Utlilization
  • Short Setup Times
  • Optimal Lot-Size

Ideal process configurations result from customer specific requirements and opportunities. MPC calculates the key indicators and develops alternative courses of action for your individual project.

Of course we support you as well during practical realization of defined solutions and targets. The integration of your team into creative project planning and decisions is in our focus in order to achieve a common understanding and acceptance even for difficult decisions.

Our Performance & Your Benefit

OUR PERFORMANCE

  • Technology:
    Development and Evaluation of Concepts
  • Value Stream:
    Analysis and Optimization
  • Production Lines:
    Design and Integration of Manual Work and Automation

YOUR BENEFIT

  • Efficiency Increase
  • Optimal Cost/ Benefit Ratio
  • Reduced Lead Times

MPC ENSURES PRODUCTION SAFETY.

We design your technical installations for maximum process safety. Our comprehensive consultancy includes the process-oriented design of complete technical systems based on well-founded calculation of production requirements.

  • Compressed Air
  • Electrical Feeding and Distribution
  • Cooling Systems
  • HVAC Systems (Heating, Ventilation and Air Conditioning)
  • Material Drying and Conveying
  • Lighting
  • Cranes

We are committed to a holistic integrated approach for the technical factory infrastructure. Trust in our competent and independent consultancy from the perspective of supply security. We provide an integrated and comprehensive planning of all interacting processes.

Our Performance & Your Benefit

OUR PERFORMANCE

  • Energy Efficiency Consultancy for Existing Facilities and Equipment
  • Calculation of Requirements for New Systems
  • Technical Conception
  • Independent Tendering (Request for Quotation)
  • Realization Management

YOUR BENEFIT

  • Energy Effiency
  • Optimal Media Supply
  • Maximum Process Safety
  • Economic Design of Backup Capacities (Redundances)
  • Investment Security
  • Sustainable Use of Ressources
  • Extendability and Flexibility

MPC DEVELOPS SYSTEMATICAL INTRALOGISTIC.

Target: An intelligent flow of materials and goods between receiving area, miscellaneous process stages, storage and shipping area.

The linking of all process-relevant components by an intelligent intralogistics is essential. High potentials can be revealed by analysis of initial situation and development of different development scenarios. The avoidance of unproductive workload and waste is a main criteria in our spotlight. MPC considers logistic from the perspective of production.

Intralogistic includes aspects like:

  • Storage Container & Transportation Units:
    Carton Boxes, Small load carriers (KLT) & pallets
  • Material Flow & Warehousing:
    Transport systems (forklift trucks, tugger trains, hand trucks, AGV systems, conveyer bands) & storage systems (block storage, rack systems, automated high rack warehouse) etc.
  • Receiving and Shipping Areas & Public Road Access:
    Connection to road & rail
Our Performance & Your Benefit

OUR PERFORMANCE

  • Strategic consulting (stock management & commissioning)
  • Material Flow planning (Calculation of transportation frequencies & stock volumes)
  • Technology consulting (Transport system & warehouse system)

YOUR BENEFIT

  • Intelligent and transparent flow of process materials and goods
  • Synchronized economic transport and warehouse systems

MPC LEADS YOUR PROJECT.

Accompanying in all projects: The comprehensive detection and coordination of scope, cost and time are fundamentals of a target oriented project management. Our longterm experience is your benefit.

We do provide the project management for following topics:

  • Process Relocation
  • Integration Management 
  • Execution Planning for Moving Projects
  • Startup of Factory
  • Management and Supervision on Construction Site
  • etc.

Instead of many different technical suppliers to be coordinated, MPC as your competent partner acts as one clear interface for all questions with holistic view. Benefit from our expertise!

Our Performance & Your Benefit

OUR PERFORMANCE

  • Project Planning (Definition of project targets, structuring, budget and timeline)
  • Project Management and Execution from 1st Planning until Start of Production (budget control, supervision of schedules and milestones)
  • Moderation of Workshops
  • Documentation

YOUR BENEFIT

  • Overview and Clear Structure
  • Definition of Tasks
  • Holistic Cost Transparency
  • Transfer of Knowledge & Training of Employees
  • Minimized Interference into Running Process

SPECIAL CLEANROOM SOLUTIONS

The requirement of coordination between production and logistic increases under clean room conditions. Firstly inside clean room areas, but aswell in the whole context of the factory.

The ideal integration of clean rooms into the optimal material flow with lowest possible investment is one of our main planning fields since years.

The special circumstances of different clean room classes cause challenges which we know to master with high technical expertise:

  • Qualification and Validation
  • Hygiene Concepts
  • Pressure Cascades
  • Air Lock Concepts
Our Performance & Your Benefit

OUR PERFORMANCE

  • Development, Selection & Evaluation of Different Concepts and Scenarios
  • Process Design (f.e. planning of machine connection and interfaces) 
  • Intralogistic (f.e. taking into account the special requirements of material handling in clean rooms)
  • Engineering (f.e. capacity planning and conceptional design of clean rom HVAC systems)

YOUR BENEFIT

  • Avoid Over-Engineering (cost efficiency)
  • Optimal Integration of Clean Rooms into Value-Added Chain
  • Neutral Evaluation of Concepts